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Required Material

• To adjust pattern for taller hiker; use measurements in bold.
• Lay out side and front sections prior to stitching.
• Stitch the sections lengthwise and double check fit and matching of seams prior to basting/sewing together.

4 ½ yds ¾ inch webbing
1 yd 1 ½ inch webbing
1 ½ yds elastic cord
¾ yds mesh
1 ¼ yds drawstring
12 inch length of ribbon
12 x 4 inch piece of closed cell (tall: 14 x 4)
1 cord lock
3, ¾ inch ladder lock buckles
1, ¾ inch side release buckle
collar material: ½ yd 1.1 oz coated rip stop
sides and front: ½ yd 1.9 oz coated rip stop
back and bottom: ¾ yd 59 inch wide 330 denier coated cordura
strap pieces: 4 x 14 inch foam padding, tapered at lower end

A - Cut all pack pieces (and label to make things easier)

B - Preparation

Sear all cut edges of webbing.

Group webbing shock cord and notions with their respective sections.

Straps and strap attachments

• Cut two 3 x 4 inch rectangles in half into triangles.
• With right sides together stitch along legs of the triangles inserting 20 inch length of ¾ inch webbing.
• The hypotenuse will be sewn along the side- back seam after the mesh pocket has been basted into place.
• Reinforce the tail of the webbing in the triangle.
• Thread the 8 inch length of webbing through bottom rung of ladder lock.
• Fold bottom edge of 12 inch length of 1 ½ wide webbing under and attach 8 inch length of ¾ wide webbing (buckle facing top side) up overlapping webbings by ½ inch.
• Line up the two wide webbing pieces top to top and stitch together 2 ½ inches down from top edges.
• Strap pieces: 4 x 14 inch casing for padding, tapered at lower end.
• Stitch wide webbing to right side of top piece of strap casing (before sewing casing together) 3 ½ inches down from top of doubled up webbing and 1 inch down from top of strap casing. Use tight zigzag stitch to attach webbing to casing piece at 4 evenly space intervals on the wide section. Zigzag stitch the narrow webbing at 1 inch and 4 inches from the bottom of the strap casing.
• Stitch casing for strap pad tapering the bottom end to 1 ½ inch width.
• Stuff 14 x 2 ½ inch length foam tapered at both ends into strap casing, top stitch to close top end of casing.
• (?) inches down from top of wide webbing, attach strap webbing to strap pad.

Side pieces and side pockets

Coated ripstop

• Cut two 8 x 19 rectangle of rip stop. Top width 7 inches tapering* to 8 inches at 10 inches from the top. * The taper should be cut off of the side edge that will eventually attach to the back.
• Cut two 8 x 4 ½ rectangle of rip stop cut to the shape of a capital “D”.
• Cut two 2 ½ x 11 strip of rip stop for topper.

Collar material

• Cut two 7 x 16 rectangle collar piece.
• Cut two 13 x 16 rectangle collar piece.

Mesh

• Cut 2, 13 x 11 rectangle

Notions

• 2, 7 inch lengths of ¾ wide webbing.
• 2,14 inch length of elastic draw string.
• 2, 3 inch length of ribbon.

Sides

1. Stitch all 3 pieces collar, rip stop and cordura (collar piece at the top, rounded edge of “D” piece at the bottom), total length of side and front sections is about 37 inches.
2. Attach side strap webbing to side pieces 1 ½  inches from top of side pieces.
3. Sew draw string toppers to top of pockets.
4. Thread elastic through topper, knot  or pin so as not to “lose” the draw string.
5. Stitch side mesh pocket to side piece inserting ½ inch pleats in the mesh pocket about 2 inches from the bottom of the pocket.
6. Baste shoulder strap triangle to the side edge that will attach to the back of  pack. The ladder buckle should be lying “face down” on the side mesh pocket, pointing to the top front corner of the side section.
7. When pack is complete reinforce the seams at the points where the pocket toppers intersect with the “main” seams.

Front section and front pocket

1. Thread 2 inch piece of lightweight webbing through female part of 1 clasp.
2. Center 2 inch piece of webbing with clasp 2 inches from top of front section.
3. Stitch reinforcing webbing 2 inches from the top of front piece stitching 13 inch piece webbing strip running from side to side over the “tail” of the clasp so the clasp points to the top of the front piece.
4. Stitch pocket topper to large front mesh piece as for side pockets.
5. Thread elastic through topper and stitch in place.
6. Baste large front pocket inserting two 1 inch pleats in the bottom of the front piece (two inches in from the edges, or ¼ of the way in from the side edges).
7. Stitch an 8 inch ice axe shaft holder strap and buckle on a 2 inch piece of webbing on the side edge three inches from the top of the front pocket piece.
8. Stitch ice axe loop to the bottom edge of front pocket piece, centered around the pleat in the mesh pocket.

Back

Collar

• Cut one, 13 x16 rectangle collar piece.

Cordura

• 13 x 27½ rectangle of 330 coated cordura
• 13 x 3 ½ rectangle of 330 coated cordura
• 13 x 7 rectangle of 330 coated cordura

Webbing

• 7 ½ inches of ¾ width
• 36 inches of ¾ width

1. Stitch collar and small piece of cordura along 13 inch edge.
2. Placement of shoulder straps should be about 3 inches in from side edges.
3. Center collar belt in between the ends of the top handle.
4. Stitch A and B together along 13” edge inserting the shoulder straps, top handle and collar belt into the seam.
5. Top stitch to reinforce shoulder straps handle and collar belt.
6. On wrong side of pack, attach reinforcement patch over strap attachment section.

Putting it together

1. Stitch front and back sections joining at bottom of mesh pocket.
2. Stitch side sections to front and back sections.
3. Stitch buttonhole 2 ¼ inches down from top center front of the collar.
4. Zig zag top edge of collar to form casing for drawstring.
5. Insert drawstring and thread through cord lock.